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Blog

Free WBGT Calculator | Perry Weather

Published on May 1, 2026 | Written by Spencer Patton | Heat Stress & WBGT OSHA

In this article:

The calculator above runs the math for you. Enable location and the calculator will pull in current publicly available weather data for your location. If you have a VPN, the data will be more inaccurate.

This guide walks through what’s underneath the hood of the calculator, the WBGT formula OSHA uses for occupational heat stress, how the indoor and outdoor calculations differ, how to run the calculation manually, and the mistakes that cause readings to drift off-spec.

For background on what WBGT measures and how to interpret a reading, see our What Is WBGT? guide.

How to Calculate WBGT

WBGT combines three temperatures using a weighted formula:

Outdoor Formula — Direct Sunlight

WBGT = 0.7 × Tnwb + 0.2 × Tg + 0.1 × Tdb

Tnwb · 70%

Natural wet bulb — evaporative cooling capacity

Tg · 20%

Globe temperature — radiant heat from sun and surfaces

Tdb · 10%

Dry bulb — ambient air temperature in shade

This is the outdoor (with-solar-load) version of the formula you’d use for construction sites, road work, agriculture, utilities, and any other work in direct sun. For a full breakdown of what each component captures and why the weights work the way they do, see our “What is WBGT? guide.

A quick note on units: the formula works in either Celsius or Fahrenheit, but every input has to be in the same unit. Mixing °C and °F is one of the more common WBGT calculation errors and produces nonsense results.

How to Calculate WBGT Outdoor vs Indoor

Two WBGT Formulas

Outdoor (with solar load):

WBGT = 0.7 × Tnwb + 0.2 × Tg + 0.1 × Tdb

Indoor (no solar load) — per the OSHA Technical Manual:

WBGT = 0.7 × Tnwb + 0.3 × Tg

How Indoor Wet Bulb Globe Temperature is Different

The indoor formula keeps the globe term — it doesn’t drop it. 

Without direct sunlight, dry bulb and globe temperatures are nearly equal in a radiant-heat-free environment, so the dry bulb term drops out. 

But most industrial workplaces aren’t radiant-heat-free. 

Foundries, kitchens, bakeries, manufacturing floors near ovens, kilns, and presses all generate significant non-solar radiant heat. The globe thermometer captures it. A dry bulb doesn’t.

Wind Speed and Sensor Placement Indoors

Indoor airflow is HVAC-driven and predictable and wind isn’t the variable it is outdoors. Radiant heat from equipment is. The same building can read 75°F WBGT near a loading dock and 92°F near to a furnace. Sensor placement matters as much as the formula.


Indoor WBGT Monitoring with Perry Weather

Perry Weather’s indoor WBGT monitoring system uses multiple sensors to monitor & record heat index and WBGT across your facility.

See Indoor Monitoring →


How to Calculate WBGT from Your Phone

What Phone Apps Actually Use

Most apps and online calculators use the Stull equation, estimating wet bulb from temperature and relative humidity alone. The NWS publishes experimental WBGT forecast grids that some apps pull from. The OSHA-NIOSH Heat Safety Tool provides heat index — not WBGT — with workload guidance.

Where Phone WBGT Estimates Fall Short for Heat Stress Decisions

  • Distant source data. Inputs typically come from an NWS station 5–25 miles away. Local sun exposure, surface heat, and wind patterns won’t be reflected.
  • No solar radiation or wind. Error margins of 8–15°F are realistic on sunny, low-wind days.
  • No documentation trail. Inspectors want timestamped, location-specific records tied to your heat illness prevention plan. App screenshots don’t qualify.

Phone estimates are fine for scheduling and awareness, but on-site measurements will always be the best option.


Effortless WBGT Monitoring

An on-site Perry Weather station measures and logs WBGT every 5 minutes, and sends you an alert when conditions cross your custom thresholds.

See On-Site Monitoring →


How Is Globe Temperature Calculated for WBGT

Direct Measurement

A black globe thermometer is a hollow copper sphere, painted matte black, with a thermometer suspended in the center. It absorbs solar and infrared radiation the way the human body does. The OSHA Technical Manual specifies a 6-inch (15.2 cm) globe. Larger globes produce more stable readings — smaller globes in handheld units spike erratically when the sun shifts or when there is sporadic cloud cover. Allow 15–20 minutes for stabilization before trusting a reading.

Estimation Methods

When a calibrated globe isn’t available:

  • Dimiceli equation — developed at the NWS Tulsa office. Estimates globe temperature from solar radiation, air temperature, wind speed, and sun zenith angle. Powers experimental NWS WBGT forecast outputs.
  • Liljegren method — used by OSHA and the U.S. military. Physics-based rather than statistical; accurate within ~1–2°F at military depots.

Both depend on accurate, local solar radiation and wind speed inputs — data most consumer apps don’t have.

Why Estimation Fails Indoors

There’s no standard model for predicting radiant heat from publicly available weather data. Indoors, direct globe measurement near the heat source is the only accurate approach.


What is the Gold Standard for WBGT Measurement?

ISO 7243 — What a Compliant Measurement Requires

6-inch black globe 150 mm copper sphere — sufficient thermal mass for stable, accurate radiant heat capture without erratic spikes.
True natural wet bulb Wetted cotton wick, naturally ventilated, distilled water reservoir. Responds to both humidity and actual ambient airflow.
Radiation-shielded dry bulb Positioned away from direct sun — reads true air temperature, not solar heating of the sensor itself.

Common Commercial Deviations

1

Smaller globes with correction factors

Most handhelds use 1–2″ globes and convert mathematically. Faster response, but prone to momentary spikes when sun or wind shifts.

2

Psychrometric wet bulb estimates

Calculated from temperature and humidity rather than a wetted wick — maintaining a true natural wet bulb is impractical in field conditions.

3

Insufficient radiation shielding

An unshielded dry bulb in direct sun reads higher than true air temperature, skewing WBGT upward.

Where Perry Weather Sits

Perry Weather uses a stationary 3.5″ black globe with a radiation-shielded temperature sensor — larger than typical handheld globes, producing readings very similar to that of a 6-inch black bulb globe temperature reader.

On the software side, Perry Weather calculates Tnwb in two stages rather than using a simplified shortcut. First, it derives psychrometric wet bulb from air temperature, dew point, and barometric pressure using iterative Newton’s method — making it more physically grounded than the Stull method most apps use.


Accurate WBGT Monitoring without the Hassle of Handhelds

Handheld devices require someone to carry them, position them correctly and log readings manually. Perry Weather does it all – automatically.

Explore WBGT Monitoring →


How to Calculate WBGT Manually

Maintaining a true natural wet bulb in the field is impractical — clean distilled water, intact wick, 15–20 minutes to equilibrate, no contamination. The good news: you don’t need the wick. Tnwb can be calculated from standard sensor inputs.

What Tnwb Is Actually Measuring

Natural wet bulb answers one question: given current humidity and airflow, how much can evaporation cool a wet surface? Two variables govern the answer:

  • Humidity — the higher it is, the less evaporation is possible
  • Wind speed — more airflow accelerates evaporation; at low wind, even dry air provides limited cooling

The Stull Method: Fast, Humidity-Only

The Stull (2011) Equation

Inputs: T + RH% only

Tw = T × arctan[0.151977 × (RH% + 8.313659)0.5]
+ arctan(T + RH%)
− arctan(RH% − 1.676331)
+ 0.00391838 × (RH%)1.5 × arctan(0.023101 × RH%)
− 4.686035

Returns Psychrometric wet bulb — not natural wet bulb. Assumes standardized forced ventilation, not actual ambient airflow.
Missing Wind speed and solar radiation — both significantly affect how much evaporative cooling a worker’s body actually gets.
Best for Quick estimates in calm, shaded conditions. Not suitable for OSHA compliance or documentation.

Step-by-Step Calculation

1

Dry bulb temperature (Tdb)

Radiation-shielded sensor in genuine shade, away from hot surfaces. This reads true air temperature — not what the sun is heating around it.

2

Dew point (Td) and wind speed

Both measured at the work location — not from a distant station. Together they define the evaporative cooling ceiling workers are actually operating under.

3

Globe temperature (Tg)

Black globe sensor placed at the work location — in direct sun outdoors, near the heat source indoors. Allow 15–20 minutes to stabilize before reading.

4

Estimate Tnwb

Feed Tdb, dew point, surface pressure, solar flux, and wind speed into the Blaine Thomas method. Perry Weather’s system does this automatically with every sensor reading.

5

Apply the formula

Outdoor

0.7 × Tnwb + 0.2 × Tg + 0.1 × Tdb

Indoor

0.7 × Tnwb + 0.3 × Tg

Worked Example 1: Outdoor Construction Site

InputValue
Dry bulb (Tdb)92°F
Relative humidity65%
Wind speed3 mph (low)
Globe temp (Tg)108°F

Stull (T + RH only) → Tnwb ≈ 82°F. Perry Weather’s method (adding low wind + solar flux) → Tnwb ≈ 83°F.

  • 0.7 × 83 = 58.1
  • 0.2 × 108 = 21.6
  • 0.1 × 92 = 9.2
  • WBGT = 88.9°F

Worked Example 2: Indoor Manufacturing, Near-Zero Airflow

InputValue
Dry bulb (Tdb)84°F
Relative humidity70%
Wind speed~0.5 mph (HVAC only)
Globe temp (Tg)105°F (radiant from press)

With 70% humidity and near-zero airflow, evaporative cooling is almost entirely humidity-constrained. Tnwb ≈ 78°F.

  • 0.7 × 78 = 54.6
  • 0.3 × 105 = 31.5
  • WBGT = 86.1°F

Common WBGT Calculation Mistakes

1

Mixing units

All inputs must be in the same unit — Celsius or Fahrenheit throughout. Mixing the two produces nonsense results.

2

Wrong formula for the environment

Outdoor formula in shade, or dropping the globe term near indoor radiant heat sources, both misrepresent actual heat load.

3

Wet wick drying out

A dry wick reads near dry bulb, artificially lowering WBGT. Keep it saturated with clean distilled water.

4

Globe not stabilized

Reading before 15–20 minutes of equilibration produces an unreliable Tg.

5

Dry bulb in partial sun

Must be in genuine shade. Even partial sun pulls the reading up and skews WBGT.

6

Sensor not at the work location

A globe in a shaded hallway near a hot line reads lower than one where workers stand. OSHA expects measurements at the work location.

7

Reading during a transition

Cloud cover changes, wind shifts, and furnace cycles all disturb readings until conditions settle.

8

Trusting a single handheld spike

Small-globe units respond quickly but spike easily. Average across several minutes for a reliable reading.

9

No documentation

A correct reading without a timestamped log doesn’t satisfy OSHA recordkeeping expectations under the revised NEP.

Most errors come from inputs and setup, not the formula.

The Bottom Line on WBGT Calculation

Getting a WBGT reading isn’t the hard part. Getting one that’s accurate, documented, and easy to implement into your workflow is. Perry Weather handles all of it.

On-site monitoring

A permanent station at your location measures WBGT from actual conditions — your sun exposure, your wind, your radiant heat sources — not from a weather station miles away. Readings update every 5 minutes, continuously, without manual intervention.

Automatic recording

Every reading is timestamped and stored automatically. No manual logs, no reconstructed records, no gaps. When an OSHA inspector asks what conditions were at 1:45 PM last Tuesday, the data is already there.

Exportable reports

Historical WBGT data is exportable on demand — by date range, by threshold, by location. Useful for OSHA audits, workers’ comp reviews, incident documentation, and demonstrating ongoing compliance before anyone asks.

Policy-based alerts

Set your own thresholds — by WBGT zone or heat index level — and Perry Weather alerts your team automatically the moment conditions cross them. The right people get notified, with the right instructions, at the right time. No one has to be watching a dashboard.

Try it free for 14 days

Stop calculating WBGT manually.

Calibrated sensors, automatic stabilization, policy-based alerts, and timestamped logs — Perry Weather handles the measurement so your team can focus on the safety decision.

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